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  • Last Updated: 27 July 2021

Propane Gas Storage: LPG – Propane Gas Storage Done Safely

LPG-Propane gas storage is in pressure vessels and it is almost always stored in its liquid form. These propane storage vessels (LPG cylinder storage) can range from small camping canisters to BBQ gas bottles to larger gas cylinders and much larger LPG gas storage in Propane tanks – bullets.
Gas storage depots may consist of large LPG-propane gas storage spheres or large buried tanks.
The liquefied LPG-propane gas storage can also be underground, in custom-built or prepared storage caverns.

LPG-Propane Gas Cylinder Storage –  Propane Tank Safety Regulations – General Guidelines

Propane gas cylinder storage (LPG cylinder storage) should be outdoors in a well ventilated area. LPG-Propane gas cylinder storage must always be upright with valves closed, when not in use. Propane gas bottles must be prevented from falling and protected from impact and damage.

Propane tank safety regulations place limits on LPG-propane gas storage quantities that may apply and placarding may be required.

The propane gas cylinders storage (LPG cylinder storage) should always kept away from high traffic areas to minimise any chance of accidental impacts.

Indoor LPG-propane gas storage should always be avoided.

The LPG-propane cylinder storage area should be flat and firm, such as a concrete slab and be in a location with good drainage, as propane gas cylinders should not be allowed to remain in standing water.

The area around the LPG-propane gas cylinder storage area should be free from any ignition sources, including electrical componentry, and the surrounding area should also be free of any flammable materials.

Propane cylinders should not be placed near any artificial heat source.

The valve should always be kept closed, even if you believe the cylinder to be empty.

Note: Each country has its own specific regulations regarding LPG – propane gas storage.  Please consult your local standards.

LPG – Propane Gas Storage as a Liquid

LPG exists in two different forms, liquid and gas (vapour).

LPG-Propane storage is always in liquid form and is also referred to as natural gas liquids – NGL.

It turns into a liquid by increasing the pressure on it, with or without reducing the temperature.

Compressing it into liquid is a much better and more efficient method of storage.

As a gas, it has 270x the volume of liquid Propane.

So, liquefying it is like going from a beach ball to a table tennis ball.

What Pressure is Propane Stored at?

The term “pressure” refers to the average force per unit of area that the gas exerts on the inside walls of the containment vessel.

The pressure inside of an Propane cylinder, or larger vessel, is dependent upon the temperature of the vessel.

The higher the temperature, the higher the pressure of the Propane within the cylinder.

The fill level does not affect the pressure until you run out.

The pressure of LPG (propane) goes from 152 kPa (24 PSIG or 1.5 bar) at 0ºC to 2482 kPa (360 PSIG or 24.8 bar) at 70ºC.

Please see detailed pressure chart below.

LPG-Propane Gas Cylinder Storage Pressure Chart

LPG (Propane) Cylinder Storage Pressure Chart
Temp Temp Pressure Pressure Pressure
ºC ºF kPa PSIG Bar
70 158 2482 360 24.8
60 140 2013 292 20.1
54 130 1794 257 17.9
43 110 1358 197 13.6
38 100 1186 172 11.9
32 90 1027 149 10.3
27 80 883 128 8.8
16 60 637 92 6.4
-1 30 356 51 3.6
-18 0 152 24 1.5
-29 -20 74 11 0.7
-43 -45 0 0 0
Note: Some numbers have been rounded.

LPG – Propane Gas Storage Comes in a Range of Sizes

LPG-Propane gas storage vessels start from the very tiny and go all the way to mammoth, including:
● Butane Lighters
● Disposable Butane Cartridges
● Small BBQ Bottles
● Forklift Gas Bottles – Cylinders
● Large Propane Bottles – Cylinders
● Large Propane Tanks – Propane Bullets
● Storage in Intermodal ISO Tank Containers
● Mounded Tanks – Bullets
● Propane Storage Spheres – Horton Spheres
● Underground Propane Storage Caverns

Butane Lighters

A butane lighter is arguably the smallest LPG storage vessel.

The classic disposable butane lighter contains only about 4 grams of fuel.

This will vary by the make and model of the lighter.

The fuel can be butane, isobutane or a mixture of the two.

Disposable Butane Cartridges

The 220g (≈ 8oz.) disposable butane cartridges are used in small camping stoves and other appliances.

Many of these cartridges are now equipped with a Countersink Release Vent (CRV).

The CRV is a safety feature that is designed into the cartridge.

It allows for the release of some gas in an over pressure situation, as would occur when exposed to excess heat.

This helps to eliminate any risk of explosion.

Empty butane cartridges should be disposed of properly.

Community recycling centres are the best place to take any empties.

Small BBQ Bottles

Propane gas bottles for BBQ and camping come in two main sizes: 9kg & 4kg.

There are also various smaller sizes.

There are also two common valve types:

● the standard BBQ valve in Australia is a POL valve.

● there is also a Camper valve fitted to 4kg camper cylinders. Camper valves are for appliances designed for Camper valve use.

Other countires may have other valve types.

Propane Forklift Gas Bottles – Cylinders

The gas for forklifts is stored in two different size cylinders.

They are also made from both steel and aluminium.

There are 15kg aluminium and 18kg steel forklift gas cylinders.

Large Propane Bottles – Cylinders

Propane 45kg gas bottles – also called 45kg gas cylinders – are the most popular size gas bottles for homes and small businesses.

45kg gas bottles can be exchanged or refilled onsite via Propane tanker trucks.

A typical installation is comprised of two 45kg gas bottles.

This is so you can switch bottles while awaiting an exchange or refill of the empty.

There are also 90kg, 190kg and 210kg size cylinders, for heavier use.

These larger cylinders are always filled via Propane tanker trucks, as they are too larger to be exchanged in a practical manner.

Other countries use various similar sizes.

Large Propane Gas Storage Tanks – Propane Bullets

Propane gas bulk storage tank sizes for various application solutions. These are sometimes called “LPG Bullets”, “Propane Bullets” or just “Bullets”.

These Propane tanks are for commercial, industrial and agricultural applications.

Whilst vertical installation is possible, the vast majority of bullets are horizontal installations.

They range in size from ½ tonne to 40 tonnes and larger.

Propane Gas Storage in Intermodal ISO Tank Containers

ISO tank containers are Propane gas storage vessels mounted within a standardised framework.

The standardised framework is built to ISO (International Organisation for Standardisation) standards, just like a standard (closed steel box) shipping container.

Typical LPG ISO tank sizing is 6.05m (20ft) long, 2.4m wide and 2.55m high, although other sizes also exist, including 12.2m (40ft) versions.

Capacity of the 6m ISO LPG tank is 24,000-25,000 litres or around 12 tonnes of Propane.

A tank container is built to the ISO standards to be “intermodal”, making it suitable for different modes of transportation and stackable.

These containers can be used for transport by ship, rail or truck, being transferred between them without unloading/reloading the Propane cargo.

Mounded Tanks – Bullets

Placing large Propane gas storage tanks or bullets under mounded earth provides enhanced fire safety. The mounding provides protection from any nearby fires, vandalism and sabotage.

The bullets are buried horizontally.

Some of the largest can be up to 7m in diameter and 70m or more in length.

Mounded bullets allow storage of huge quantities of Propane in a single location.

Propane Gas Storage Spheres – Horton Spheres

A storage sphere is a very efficient and cost effective way to store Propane .

Spheres require less steel than a cylinder to hold the same quantity of Propane.

Spheres are also a good shape for pressure vessels, as they distribute the stress evenly.

Horton spheres also need less land to store the same quantity of Propane, versus bullets.

In addition, they help minimise the cost of piping and foundations, as they hold more in a single pressure vessel.

The Hortonsphere® is named after Horace Ebenezer Horton, builder of the first spherical pressure vessels, back in 1923.

Underground Propane Gas Storage Caverns

Why would we have propane gas storage underground? Underground storage is a cost efficient way to store very large quantities of Propane.

Unlike above ground tanks, there is no need for refrigeration and there is no finite life span for the project.

The above ground plant and equipment is uncomplicated, requiring minimal maintenance.

The gas is typically held within the cavern by hydrostatic water pressure in the surrounding stone.

These facilities can incorporate a dedicated docking system to load and unload Propane ocean tankers.

These can be as large as VLGC class ships of up to 45,000 tonnes.

The docking system also loads smaller tankers for re-distribution to other facilities.

The picture above was taken during the construction phase of the Elgas Cavern, in Sydney.

Where Should You Store Gas Cylinders – Bottles?

A good, safe place to store a gas cylinder is outdoors, with plenty of ventilation.

Remembering that Propane is heavier than air, it should also not be stored near a pit or a drain.

They should not be stored near any ignition source, like a flame or electrical devices.

It is important that the cylinder is always stored upright.

This allows the Pressure Relief Valve to work properly.

All bottles should be treated as if they were full, with the valve remaining closed when disconnected.

Indoor Storage LPG-Propane Cylinders

We are frequently asked if you are allowed to store Propane indoors and, if so, how much?

What are Gas Bottle-Cylinders Storage Regulations?

In summary:

● Storage regulations are primarily safety related and should be observed at all times.

● Indoor storage should be avoided whenever possible and limits apply.

● Gas bottles should always be stored in a well-ventilated area away from any flame, heat or other ignition source

● LPG (propane) gas bottles-cylinders must always be stored upright with valves closed, when not in use.

● Gas bottles must be prevented from falling and protected from impact and damage.

● Storage limits on quantity may apply and placarding may be required.

Final Thoughts on Propane Gas Storage

The flexible nature of Propane allows for storage in many ways. The method of propane gas storage (LPG cylinder storage) can be selected based on the quantities involved and the logistical requirements.

Regardless of how it’s stored, Propane is there when people need it.

Clean, safe and reliable energy for everyone everywhere.



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The information in this article is derived from various sources and is believed to be correct at the time of publication. However, the information may not be error free and may not be applicable in all circumstances.