BBQ Gas Leak Test - Soapy Water Test Video
It is important to regularly leak test your BBQ gas bottle, regulator and hose.
Leaks from these items are frequently the cause of BBQ gas fires.
How to Check for a Gas Leak
It is important to know how to safely check for a gas leak.
One of the safest ways is something commonly called the "soapy water test".
This quick 60 second video shows how to perform the soapy water leak test:
How to Do the Soapy Water Leak Test
♦ Put some soapy water in a spray bottle or a dish.
♦ Next, spray the entire valve, regulator and hose assembly with the soapy water.
♦ Alternatively, you can apply the soapy water with a paint brush, basting brush or it can even be sponged on.
♦ Bubbles will form if there is a gas leak and you may also smell the gas.
♦ You need to test the entire assembly from the gas bottle valve all the way to where the gas hose attaches to the BBQ.
♦ When done, rinse with clean water to remove the soap solution.
♦ Remember to always test the lot every time you re-connect your gas bottle.
If you find a leak, turn off the gas bottle immediately!
Do not turn back on or attempt to use the BBQ until the problem is rectified.
Common Problem Areas
Gas Cylinder Leakage
The connection to the gas cylinder is the most frequent cause for gas leaks.
In many cases, the main connection is just not sufficiently tightened.
Dirt or damage to the connectors are also common causes of leaks.
The standard BBQ regulator in Australia is a POL regulator.
The male connector of the regulator, which screws into the POL gas valve on your gas bottle, may have a rubber O-ring seal or it may rely on a metal to metal contact seal.
You should always inspect the regulator for damage, paying special attention to the connector, which screws into the gas bottle.
If it has a rubber O-ring, it also needs to be undamaged.
In Australia, BBQ gas bottles must be tested every ten years.
The gas valve is changed upon inspection and the valves are expected to last for the full ten years.
However, occasionally the valve will fail prematurely and start leaking from around the valve stem. This is rare but it can happen.
The bleed screw is a small slotted screw on the side of the valve that lets gas vapour bleed off during the decanting refill process.
The refill technician opens it during the filling process and closes it, when done.
The screw can develop a slow leak if it becomes loose.
When to Test
Soapy Water Solution
You will need a soapy water solution to check for any leaks.
Mixing liquid hand soap with water should work fine. Place the solution in a liquid spray bottle.
It’s a good idea to leave the spray bottle with the BBQ, so it’s always a handy reminder to perform the leak test.
Extra Safety Tip
The best practice gas safety advice is that gas bottles should only be in a vehicle for the minimum required transport time.
When you do transport a gas bottle, you should consider one added precaution.
After making sure that the valve is firmly closed, you should spray the entire valve assembly to check for any possible leaks, prior to transport.
DO NOT leave BBQ bottles in enclose vehicle unnecessarily.
The information in this article is derived from various sources and is believed to be correct at the time of publication. However, the information may not be error free and may not be applicable in all circumstances.